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Penguin Pool Refurbishment Case study for the application of a seamless spray applied membrane for dudley zoo

Metcalfe Developments Ltd were approached by Dudley Zoo to provide a solution to a long term problem with their Penguin pool.

After a site survey was carried out, it was discovered that the Penguin pool was in a very poor state, requiring immediate action to prevent potential harm coming to the penguins. Over the years many different types of systems had been used in an attempt to repair and maintain the penguin pool, however, these systems all failed to provide the Zoo with a durable product.

The condition of the penguin pool before work began.

Following the site survey, we provided the client with a detailed specification outlining what work needed to be carried out in order to provide them with a safe, watertight penguin pool.

First Phase - Preparation Works

Part of the specification was for Metcalfe Developments Ltd's operatives to remove all loose and damaged coatings previously applied, and to repair any damaged areas.

The area was cleared and cleaned to enable a detailed inspection. On inspection, cracks and defects in the substrate were found. These were repaired and reinforced with polyester bandage embedded into resin to strengthen the repaired areas.

Phase Two - Spot repair

Once the repair work had been completed, we primed the whole penguin pool area with a twin pack epoxy primer and pore filler.

Phase Three - Primer System

After the primed surface had been given sufficient time to cure, Metcalfe Developments Ltd carried out an inspection of the area. Once checked and swept clean from falling debris, the area was ready for the application of our fast curing Metflex Specialist Animal Enclosure Coating.

Phase Four - Metflex Specialist Animal Enclosure Coating Spray Applied Waterproofing Membrane

Spray application of the Metflex Specialist Animal Enclosure Coating Waterproofing Membrane.

Metflex Specialist Animal Enclosure Coating cures within 10 seconds allowing our operatives to walk back over the spayed coating to check for any small defects.

Sprayed pool surface being checked and spot coated.

Stage Five - Completed project before being filled.

The Metflex Specialist Animal Enclosure Coating applied to the Penguin Pool at 3mm DFT (Dry Film Thickness) is a seamless, waterproof, wear resistant, zero maintenance, animal friendly, easy cleaned system. This application will last in excess of 20 years.

Dudley Zoo's penguins happy in their refurbished home.

Call Metcalfe Developments Ltd on 01642 606652 to see what we can do for you!

info@metflex.uk.com
Created By
Robbie Metcalfe
Appreciate

Credits:

Metcalfe Developments Limited & Dudley Zoo